Lithium ion Forklift Battery Baufar Battery OEM Replacement Solutions

As businesses push toward higher operational efficiency and lower maintenance costs, lithium forklift batteries have become the new standard in modern warehousing and industrial logistics. Compared with traditional lead-acid batteries, a high-performance forklift lithium battery delivers longer lifespan, rapid opportunity charging, higher energy efficiency, and zero daily maintenance—making it the preferred upgrade for global forklift fleets.

Baufar Battery is a professional lithium power system manufacturer serving forklift OEMs, distributors, and industrial fleet operators worldwide. With years of experience in the forklift battery industry, we provide OEM-ready lithium ion forklift battery solutions that meet the power requirements of major forklift brands including Toyota, Yale, Hyster, Crown, Linde, CAT, Komatsu, Hangcha, Heli, Doosan, and more.

 

Traditional lead-acid batteries (exemplified by the VGD565 model) utilize lead-alloy plates, sulfuric acid electrolyte, and PP separators. Their operational principle relies on the electrochemical reaction between lead and lead dioxide. This architecture suffers from inherent limitations:
– **Low mass-energy density**: A 565Ah battery pack weighs approximately 900kg, occupying over 20% of the forklift’s effective load capacity.
– **Short cycle life**: Only 800–1,200 deep cycles (at 80% DOD).
– **Low efficiency**: Charging efficiency is merely 70%–80%, with a full charge requiring 8–10 hours.

 

Baufar Lithium Battery: Pioneering Structural Innovation and Safety Design

In Cell-Level Innovation
Baufar utilizes third-generation nano LiFePO₄ material while adopting laminated stacking technology. Consequently, energy density increases by 15% compared to traditional wound structures. Moreover, the automated sorting system maintains voltage deviation within 5mV through precise matching.

Regarding Thermal Performance
The LiFePO₄ chemistry achieves a 500°C decomposition temperature, whereas ternary materials typically decompose at only 200°C. This significant gap ensures superior thermal stability during operation.

For Structural Safety
Baufar implements a modular 2P16S configuration where each module receives independent protective housing. Additionally, the patented 3D damping structure withstands 5G vibration acceleration, thus ensuring reliability in demanding forklift applications.

Through Advanced Thermal Management
The system combines intelligent forced-air cooling with thermally conductive silicone. As a result, temperature differences remain within 3°C throughout charge-discharge cycles, thereby extending battery service life.

 

Lithium ion Forklift Battery – OEM Replacement Models

Forklift Brand	Voltage Options	Capacity Range	Compatibility
Toyota	24V / 48V /80V	200–560Ah	Electric forklift & reach truck
Yale & Hyster	36V / 48V	300–600Ah	ERP, J series, NR series
Linde	48V / 80V	200–700Ah	E12–E50 series
Crown	24V / 36V / 48V	180–500Ah	Wave & pallet trucks
Komatsu	24V / 48V	150–400Ah	Counterbalance forklifts
Hangcha / Heli	24V / 48V	150–500Ah	Warehouse vehicles

 

Request Your OEM Replacement Lithium ion Forklift Battery Today

Whether you need a direct replacement battery for a specific forklift model or a fully customized lithium battery solutions, Baufar Battery provides high-performance, safe, and reliable solutions for industrial fleets worldwide.